Gnex Pharma

Automatic Advanced Plunger Rod Insertion and Self Adhesive (Sticker) Labelling Machines for Pre-Filled Syringes. Model: GNXHL-80PL and GNXHL-150PL

Overview

Automatic Advanced Plunger Rod Insertion and Self Adhesive (Sticker) Labelling Machines for Pre-Filled Syringes. Model: GNXHL-80PL and GNXHL-150PL

This is a second machine in PFS packaging line which is a combination of 2 operations in same machine i.e. plunger rod insertion and labeling on syringes.

Plunger rods are inserted with the help of pick and place system for proper placement and then syringe is labeled immediately on the same machine. The labeling dispenser on this machine is equipped with advance stepper motor for better accuracy.

The design of these machines are very compact despite of performing 2 operations at same time and it also has PFS rejection system in case of no plunger rod on PFS and no label on PFS.

These machines can be provided with 21 CFR part 11 compliance SCADA system as per the client’s need.

Key Features

High speed 100/200/300

Servo PLC based Operation

Accurate label placement

No change parts requirement

Very less down time for change over

One Touch Speed Synchronization

Product Details
Technical Specifications
GNXHL-80PL

Output/Hour

3,600 – 4,800 PFS

Handling Pre-Filled Syringes

1 ml – 10 ml

Handling Plunger Rods Size & Type

Standard Screw Type & Push Type

Plunger Rod Insertion Mechanism

Servo Driven Pick and Place System

Machine Operation

Intermittent Motion

Machine Dimensions

2200 mm (L) X 1650 mm (W) X 1900 mm (H) (Approx.)

GNXHL-150PL

Output/Hour

6,000 – 7,200 PFS

Handling Pre-Filled Syringes

1 ml – 10 ml

Handling Plunger Rods Size & Type

Standard Screw Type & Push Type

Plunger Rod Insertion Mechanism

Mechanical Pick and Place System

Machine Operation

Continuous Motion

Machine Dimensions

2950 mm (L) X 2650 mm (W) X 1900 mm (H) (Approx.)

Salient Features

  • Fully automatic unique combo system for plunger rod insertion and label application on syringes
  • PLC with 10″ touch screen HMI
  • Comes in intermittent or continuous motion operation depending upon customer’s output requirement
  • Pick and place type plunger rod insertion for proper placement of plunger rods inside plungers
  • System is integrated with star wheel mechanism For plunger rod insertion & labelling operation in a rotary manner
  • Labeling system equipped with advance stepper drive, with imported product & label sensors
  • Rejection system for absence of plunger rod or paper sticker label on PFS
  • SS cabinet with toughened glass doors fitted with high precision enclosure (ORABS)
  • Heavy duty base frame to ensure smooth & vibration free operation

Optional Accessories

  • TTO Printer for printing batch details, barcode etc. on transparent/film labels
  • Advance camera to inspect the printed batch details
  • Computer system with SS stand to teach camera the parameters to inspect on labels
  • Rejection mechanism to reject the PFS in case of no label on PFS, no printing on label and faulty printing on label
  • FDA 21 CFR Part 11 compliance SCADA system with high end industrial touch screen and PC
  • UPS for PLC, camera and PC
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