Gnex Pharma

Automatic High Speed Continuous Motion Linear Vial Injectable Liquid Filling with Vacuum Based Rubber Stoppering Machines. Models: GNXCML-240S and GNXCML-300S

Overview

Automatic High Speed Continuous Motion Linear Vial Injectable Liquid Filling with Vacuum Based Rubber Stoppering Machines. Models: GNXCML-240S and GNXCML-300S

The equipment is an automated means to fill sterile liquid in a glass vials in continuous linear motion and close the same with the help of vacuum disk based pick and place type rubber stoppering system suitable for full or half rubber stoppering.

Filling can executed by means of rotary piston pumps or peristaltic pumps as per product characteristic and client’s requirement. These machines can also be equipped statistical vial check weighing system.

It has spontaneous or periodic vial sampling system and vial rejection system in case of missing rubber stopper on it.

Key Features

High speed 100/200/300

Servo PLC based Operation

Accurate label placement

No change parts requirement

Very less down time for change over

One Touch Speed Synchronization

Product Details
Technical Specifications
GNXCML-240S

No. of Heads

8

Output/Hour

upto 14,400 for 5/10 ml vials

Fill Capacity

0.5 ml to 100 ml

Working Mechanism

Linear Continuous Motion

Vial Sizes

2 ml to 100 ml

Rubber Stopper Sizes (Plain/Slotted)

13 mm, 20 mm & 32 mm

Rubber Stoppering Mechanism

Vacuum Based Disc Type Pick and Place System

Machine Dimensions

4500 mm (L) X 1750 mm (W) X 2100 mm (H) (Approx.)

GNXCML-300S

No. of Heads

12

Output/Hour

upto 18,000 for 5/10 ml vials

Fill Capacity

0.5 ml to 100 ml

Working Mechanism

Linear Continuous Motion

Vial Sizes

2 ml to 100 ml

Rubber Stopper Sizes (Plain/Slotted)

13 mm, 20 mm & 32 mm

Rubber Stoppering Mechanism

Vacuum Based Disc Type Pick and Place System

Machine Dimensions

4500 mm (L) X 1950 mm (W) X 2100 mm (H) (Approx.)

Salient Features

  • Continuous motion based filling system with accurate vial and nozzle synchronization
  • No vial stoppage during filling and stoppering process
  • Product wise recipe creation system
  • Servo driven rotary piston pumps for liquid filling
  • Vial sampling facility
  • Vacuum based disk type pick and place rubber stoppering system for proper placement of stoppers on vial
  • Suitable for plain as well as slotted stoppers (for lyophilization), with the help of change parts
  • Change parts of black colored delrin material
  • Vial rejection system in case of no rubber stopper on it
  • Toughened glass safety cabinet with SS structure
  • Heavy duty base frame to ensure smooth & vibration free operation
  • 2ml to 50ml filling in single dose and 100ml filling in double dose
  • 3 nos. NVPC ports at customer’s desired location on machine (counters at customer’s scope)

Optional Accessories

  • Statistical vial check weighing system
  • Laminar air flow system 
  • Glove ports with imported gloves
  • Loadcell based buffer tank 
  • Liquid recirculation system in buffer tank
  • Additional bung feeding system
  • Industrial PC with 21 CFR part 11 compliance SCADA system
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