Gnex Pharma

Automatic High Speed Injectable Dry Powder Filling and Eight Heads Injectable Liquid Filling with Rubber Stoppering Machine. Model: GNXHPF-250DSLF

Overview

Automatic High Speed Injectable Dry Powder Filling and Eight Heads Injectable Liquid Filling with Rubber Stoppering Machine. Model: GNXHPF-250DSLF

The equipment is an automated means to fill sterile dry powder or sterile liquid of different fill volumes in a glass vial and close the same with rubber stopper. It has double head for injectable dry powder filling and eight heads for injectable liquid filling.

This is a servo driven machine and is equipped with vial sampling system and automatic rejection system in case of no rubber stopper on vial.

Key Features

High speed 100/200/300

Servo PLC based Operation

Accurate label placement

No change parts requirement

Very less down time for change over

One Touch Speed Synchronization

Product Details
Technical Specifications
GNXHPF-250DSLF

Powder Filling Output/Hour

12,000 Fills for Single Dose
6,000 Fills for Double Dose
4,000 Fills for Triple Dose
3,000 Fills for Four Dose

Liquid Filling Output/Hour

10,800 – 12,000 for 5/10 ml Vials

Powder Fill Capacity

50 mg to 1.5 gm In single dose with help of extra change parts and 1.5 gm to 5 gm by double, triple and four dose depending upon bulk density of powder

Liquid Fill Capacity

0.5 ml to 100 ml

Vial Sizes

Powder – 5 ml to 30 ml
Liquid – 2 ml to 100 ml

Rubber Stopper Sizes

13 mm & 20 mm

Rubber Stoppering Mechanism

Vacuum Disk Based Pick and Place System

Machine Dimensions

4800 mm (L) X 1350 mm (W) X 2100 mm (H) (Approx.)

Salient Features

  • Fully automatic injectable dry powder filling, injectable liquid filling and stoppering operation in one machine
  • PLC with 10″ touch screen HMI for machine control
  • Online pre – media filling system
  • Safety clutch system to avoid vial breakage
  • Flush mounted gauge & regulator for easy setting
  • Servo driven rotary piston pumps for liquid filling
  • Vial sampling facility before stoppering
  • Vial rejection facility in case of no rubber stopper on vial
  • 2ml to 50ml liquid filling in single dose and 100ml liquid filling in double dose
  • Pick and place type rubber stoppering system for proper placement of stoppers on vial
  • Suitable for plain as well as slotted stoppers (for lyophilization), with the help of change parts
  • No vial – No fill arrangement- No stopper system
  • Change parts of black colored delrin material
  • Toughened glass safety cabinet with SS structure
  • Separate D.C controller for vibratory rubber stopper bowl
  • All contact parts are easily removable for autoclaving / sterilization
  • Pure air filters for air and vacuum
  • Pre & post gassing system
  • An inbuilt real – time speed indicator will show actual speed of machine
  • Heavy duty base frame to ensure smooth & vibration free operation
  • 3 nos. NVPC ports at customer’s desired location on machine (counters at customer’s scope)

Optional Accessories

  • Laminar air flow system
  • Additional bung feeding system
  • Powder loading system above hopper
  • Dust extraction unit
  • Loadcell based buffer tank
  • Liquid recirculation system in buffer tank 
  • Industrial PC with 21 CFR part 11 compliance SCADA system
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