Automatic Multi Head Servo Piston-Viscous Filling Machine
Overview

We specialize in delivering custom viscous liquid filling machines capable of filling a variety of products, such as balm, hot balm, wax, lip balm, cream, ketchup, sauce, lotion, Vaseline, chutney, and more, in their melted state. Our machines efficiently handle both viscous and semi-viscous fluids across various container types. Designed with a servo piston mechanism, these machines offer a rational and efficient design, known for their reliable, heavy-duty performance with minimal disruptions. Additionally, our machines are available at highly competitive rates, providing dependable solutions for diverse filling applications.
Operation
Bottles are conveyed to the filling point via an SS conveyor, where the filling nozzle dispenses a pre-set volume of liquid into each bottle. The main drive system includes a gearbox powered by an AC motor, regulated by an AC frequency drive, allowing the speed to be set in terms of bottles per minute. The conveyor drive utilizes a hollow shaft geared motor, also controlled by an AC frequency drive, with an adjustable knob to set the conveyor speed for optimal control and efficiency.
Key Features
Servo PLC based Operation
No change parts requirement
Very less down time for change over
One Touch Speed Synchronization
Specification
Output/Hour* | 600 – 1000 BPH | 1000 – 1800 BPH | 1800 – 3000 BPH | 2400 – 3800 BPH |
Number Of Head /Syringe | 2 Head | 4 Head | 6 Head | 8 Head |
Hopper capacity | 45 Liters | 100 Liters | 150 Liters | 200 Liters |
Filling Range*** | 50 ml to 1000ml(with the help of change parts) |
Hopper Capacity | 45 Liters | 100 Liters | 150 Liters | 200 Liters |
Filling System | Servo based piston filling |
Material Used | Contact Parts SS 316, Non-contact Parts SS 304 |
Filling Accuracy | +/-1% |
Starrier Motor | 60W RotoQ |
Servo Motor | 400W/ 750W Mitsubishi, |
Conveyor | 0.5 HP / 415 V / 50 HZ Hindustan / Bonfiglioli make |
Conveyor AC Drive | 0.5 HP Mitsubishi / Delta make |
HMI | Mitsubishi / Delta make |
PLC | Mitsubishi / Delta make |
Push Buttons | Telemecanique make |
Pneumatic Parts | Janatics / SMC / Festo makes |
Sensors | Leuze / Sick make |
Height of Conveyor | 850 mm to 900 mm Adjustable |
Input Specification
Container Neck Diameter** | Minimum 22 mm*** |
Container Size** (Round Shape) | Ø 28 mm to Ø 100 mm Respectively height 58 mm to 240 mm (Height option for other bottle height available) |
Container Size**(Flat / Square) | 15mm to 100 mm (Length) Respectively 10mm to 50 mm (Width) Respectively height 58 mm x 240 mm (Height option for other bottle height available) |
Utility Requirement
Electrical Supply | 1 Phase + Neutral + Earthing |
Air Pressure | 6 Bar Pressure 0.5 CFM |