GenX Pharma Machinery

Automatic Multi Head Servo Piston-Viscous Filling Machine

Overview
We specialize in delivering custom viscous liquid filling machines capable of filling a variety of products, such as balm, hot balm, wax, lip balm, cream, ketchup, sauce, lotion, Vaseline, chutney, and more, in their melted state. Our machines efficiently handle both viscous and semi-viscous fluids across various container types. Designed with a servo piston mechanism, these machines offer a rational and efficient design, known for their reliable, heavy-duty performance with minimal disruptions. Additionally, our machines are available at highly competitive rates, providing dependable solutions for diverse filling applications.
Operation
Bottles are conveyed to the filling point via an SS conveyor, where the filling nozzle dispenses a pre-set volume of liquid into each bottle. The main drive system includes a gearbox powered by an AC motor, regulated by an AC frequency drive, allowing the speed to be set in terms of bottles per minute. The conveyor drive utilizes a hollow shaft geared motor, also controlled by an AC frequency drive, with an adjustable knob to set the conveyor speed for optimal control and efficiency.
Key Features

Servo PLC based Operation

No change parts requirement

Very less down time for change over

One Touch Speed Synchronization

Specification
Output/Hour* 600 – 1000 BPH 1000 – 1800 BPH 1800 – 3000 BPH 2400 – 3800 BPH
Number Of Head /Syringe 2 Head 4 Head 6 Head 8 Head
Hopper capacity 45 Liters 100 Liters 150 Liters 200 Liters
Filling Range***
50 ml to 1000ml(with the help of change parts)
Hopper Capacity
45 Liters | 100 Liters | 150 Liters | 200 Liters
Filling System
Servo based piston filling
Material Used
Contact Parts SS 316, Non-contact Parts SS 304
Filling Accuracy
+/-1%
Starrier Motor
60W RotoQ
Servo Motor
400W/ 750W Mitsubishi,
Conveyor
0.5 HP / 415 V / 50 HZ Hindustan / Bonfiglioli make
Conveyor AC Drive
0.5 HP Mitsubishi / Delta make
HMI
Mitsubishi / Delta make
PLC
Mitsubishi / Delta make
Push Buttons
Telemecanique make
Pneumatic Parts
Janatics / SMC / Festo makes
Sensors
Leuze / Sick make
Height of Conveyor
850 mm to 900 mm Adjustable

Input Specification

Container Neck Diameter**
Minimum 22 mm***
Container Size** (Round Shape)
Ø 28 mm to Ø 100 mm Respectively height 58 mm to 240 mm (Height option for other bottle height available)
Container Size**(Flat / Square)
15mm to 100 mm (Length) Respectively 10mm to 50 mm (Width) Respectively height 58 mm x 240 mm (Height option for other bottle height available)

Utility Requirement

Electrical Supply
1 Phase + Neutral + Earthing
Air Pressure
6 Bar Pressure 0.5 CFM
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