Fully Automatic Multi Axis Servo Driven Pre – Fillable Syringe Filling and Plungering (Stoppering) Machines. Models: GNXPFS-2H and GNXPFS-5H
Fully Automatic Multi Axis Servo Driven Pre – Fillable Syringe Filling and Plungering (Stoppering) Machines. Models: GNXPFS-2H and GNXPFS-5H
Our persistent efforts and investment in research and development has led us in manufacturing the most advance packaging system for PFS in India.
The machines we present are advance motion controller-based PFS filling and plungering machines with servo drives. The filling operation can be propelled by high precision rotary piston pumps or peristaltic pumps, depending upon the nature of product and client’s requirement.
It has dedicated plungers loading station with linear & rotary vibrator bowl and plunger bags keeping station. Dosing station is equipped with servo driven dive-in type nozzles with its depth adjustments settings through HMI.
Fully automatic servo driven PFS tub opener and tyvek paper removing system can be offered optionally as per model selection.
Servo driven pick and place type plungering operation is done by pipe in – pipe out (tube vent) basis in case of aqueous liquid and vacuum assisted plungering is done when the liquid is viscous.
It comes in Open RABS (Restricted Access Barrier System) and can also provided it in Closed RABS and Isolator along with 21 CFR part 11 compliance SCADA system.
High speed 100/200/300
Servo PLC based Operation
Accurate label placement
No change parts requirement
Very less down time for change over
One Touch Speed Synchronization
No. of Heads
2
Output/Hour
2,400 – 3,600 PFS
Handling Pre-Filled Syringes Size
0.5 ml – 10 ml
Handling Pre-Filled Syringes in Tub – No. / Tub size
64-100-160 PFS Nest or any other specific
Handling Rubber Stoppers Size / Type
Siliconized, butyl in bagged form
Filling Range
0.5 ml – 10 ml
Machine Dimensions
2300 mm (L) X 1650 mm (W) X 1900 mm (H) (Approx.)
No. of Heads
5
Output/Hour
4,800 – 6,000 PFS
Handling Pre-Filled Syringes Size
0.5 ml – 10 ml
Handling Pre-Filled Syringes in Tub – No. / Tub size
64-100-160 PFS Nest or any other specific
Handling Rubber Stoppers Size / Type
Siliconized, butyl in bagged form
Filling Range
0.5 ml – 10 ml
Machine Dimensions
2300 mm (L) X 1650 mm (W) X 1900 mm (H) (Approx.)
Salient Features
- Fully automatic filling and plungering operation in one machine
- Tube vent type stoppering for normal aqueous products
- Nitrogen purging system during filling operation
- Completely multi axis servo control through advance motion controller
- Dedicated plungers Loading station with linear and rotary vibrator bowl
- Sandwich type nest holding system for better position of PFS while in filling and closing process
- High precision “X-Y” table for accurate filling and plungering operation
- SS cabinet with toughened glass doors fitted with high precision enclosure (ORABS)
- Heavy duty base frame to ensure smooth & vibration free operation
- 1-2 nos. of NVPC ports at customer’s desired location on machine (counters at customer’s scope)
Optional Accessories
- Laminar air flow system
- Glove ports with imported gloves
- Loadcell based buffer tank
- Conveyor for continuous operation of loading PFS tubs
- Fully automatic tub opener with tyvek paper remover system
- Vacuum based plungering system
- Semi-automatic PFS tub bag cutting machine
- Industrial PC with 21 CFR part 11 compliance SCADA system